Posts Tagged ‘Slate roof repair’

Historic Restoration

Friday, January 14th, 2011

This was one of my favorite projects, the house is around 115 years old  and is on the National Historic Register. Although beautiful on the inside; the exterior, specifically the roof, had been neglected. 90% of the roof is completely out of sight so it was easy for deterioration to get out of control. The client called with a small leak in the front part of the house.

Before: you can see the upper flat roof is covered in blisters and various peeling coatings.

The front has a small mansard  (learn more: François Mansart 1598–1666) which is a steeply sloped, almost wall like roof. This small roof section has three round louvered  vents made from tin set into asphalt shingles, the vents had missing and rusted through areas and were contributing to the leaks. The vents were probably original to the house but the asphalt shingles were probably installed 15 years ago when the original slate roof developed leaks.

Missing pieces had left the roof open to driving rain:

Since the house is registered all architectural elements need to be replaced exactly or with period specific materials. If you can see it from the street it has to look like a snapshot in time. The asphalt roof can be easily replaced with slate but the dormer vents were more of a challenge.

We removed one vent to bring back to the shop for precise measurement; of course we closed the hole in the roof.

After 3 months we had three new copper reproductions, these are identical in every way down to 1/16th of an inch to the originals. Since these are made from 16oz and 20oz copper they wont need paint and they’ll never rust.

round louver vent

Now the easy part: We replaced the old black flat roof with new White TPO over dense insulation board. This roof will make the upper floors of the house much more comfortable in the summer by reflecting most of the sun.

The mansard was covered with small 12×6 Buckingham slates; these slates will easily last 100+ years. Once the copper vents were set in place the whole job really came together. Eventually the copper louvers will turn to a bronze color, 10-15 years from now they will start to develop a green patina. In 100 years the roof will be replaced again, I hope the next roofer enjoys the job as much as I did.

You can click on any picture to enlarge it.

Thanks for reading,

Tom

703-299-8888

Alexandria VA Slate Roof Repair

Wednesday, July 8th, 2009
Slate Roof Repair Attempt

Slate Roof Repair Attempt

This is a slate roof in Alexandria, VA. The homeowners had been having some sporadic leaking and hired a company to correct the problem. The solution they came up with was not carefully examining the slates for cracks or checking flashings for pits or holes; that would have been the right thing to do.

What they chose to do was spread no less than five gallons of tar over the entire roof plane; making any legitimate repair impossible. When the roof is covered in tar it locks all of the slates in place, you can’t gently remove one or two without destroying all that adjoin it. Think of it like playing Jenga with all of the pieces glued together, not fun I think you’ll agree. Although some are cracked, most of the slates that are covered in tar were still in pretty decent shape. What happens in the following pictures could have been avoided and the homeowners  could have saved a good pile of cash.

Copper Apron Flashing Covered With Tar

Copper Apron Flashing Covered With Tar

The roof was leaking right at the angle change and could have been repaired very simply. All that was necessary was to remove the courses of slate above and below the copper apron flashing; install new copper flashing and new slates. But instead someone with bucket of tar and not even a pair of gloves trashed the whole roof.

I knew he didn’t have gloves because I could see finger prints in a few spots; kind of like the La Brea Tar Pits of poor workmanship.

New Slate with copper snowguards

New Slate with copper snowguards

The old trashed slates were removed and we had to replace a few rotted pieces of 1×6 roof decking. Once the old roof was removed it was plain to see that the leaking was from one place only, however with the roof covered in tar the water was coming in the house in three spots.

We installed new copper drip edging at the eave and along the rakes to keep water from wicking back into the roof. We also installed these copper loop snow guards, the snow guards prevent accumulated ice from sliding off the roof. The guards keep the ice on the roof until it can melt away without destroying anything below.

Finishing Up

Finishing Up

New copper valley flashing, new copper apron flashing and new slate roof tied properly into the old slate roof. No can of tar, no mess, just another stone roof ready to serve for a hundred years. By using copper nails to fasten the slates and copper flashings there is nothing on this portion of roof to rust or corrode.

Finished Slate Roof

Finished Slate Roof

The slates we installed on this job are from the Buckingham Slate Quarry, it’s about four hours from Washington DC and it produces some of the best roofing slate in the world. Buckingham Slate is  graded S1 and has a service life of 125-150 years if properly applied and cared for. The slates above our new roof are not Buckingham and will probably require replacement in the next ten years or so. This will not be a problem, our new roof and apron flashing can stay right in place and the rest of the roof can replaced around it.

If your slate roof is giving you some trouble call a qualified roofer with some demonstrated slate experience. A bucket of tar might seem like a bargain now but it will cost you a fortune in a few months. Even if your roof isn’t having any problems it should be inspected every year, a quick inspection will head off any problems before they get out of hand.

Call if you need me.

Tom