Archive for the ‘arlington VA roofing contractor’ Category

New Roof in Arlington VA

Thursday, May 10th, 2012

Our repair foreman told me that I wasn’t posting enough shingle roof jobs on the blog.

Before: the roof was a standard 3 tab shingle which had developed some leaks over the years. The roof also had some ventilation problems which you’ll see the results of when we get into the job.

Click on any picture to enlarge.

Weathered Wood shingle roof before

Weathered Wood shingle roof before

Tear Off: we remove all of the old roofing and replace any rotted or cracked boards.  Some of the replacement was due to leaking  from the pipe flashing at the right but a lot of the decking was cracked lengthwise. When cracks run through the boards it really increases the likelihood that anything nailed into it (like new shingles) won’t hold. Leaving cracked or rotted boards will have the roofs life cut 75%.

roof decking repairs

roof decking repairs

We installed new eave venting (which I don’t have a picture of) and waterproof underlayment.

new underlayment

new roofing underlayment

Same operation on the front:

Roof deck repairs

new roof decking

After: the shingles, flashings and ventilation are all in place and the roof is complete. The shingles are GAF Timberline HD Lifetime in Charcoal.

Timberline Charcoal

Timberline Charcoal shingle roof

Timberline Charcoal Shingle Roof

Timberline Charcoal Shingle Roof

If you need a new roof on your house please call us anytime

Thanks for looking,

Tom 703-299-8888

New roof for a row house in Alexandria, VA

Thursday, May 3rd, 2012

We do a lot of these roofs, my reference list for flat roof row houses is well into the 150’s. We’ve come up with a system of re-roofing that typically has the whole job done in a day, this speed and efficeincy allows us to offer a superior roof at an incredible value.

I’ll show you the steps we take: Click on any picture to enlarge.

Tear off the old roofs: To be sure that the roof deck is sound and there is no rot we remove all of the old roofing down to the wood decking. We replaced a few boards on this house but overall the wood deck was in great shape.

Built up tar and gravel roof being removed

Built up tar and gravel roof being removed

You can see the two layers of roofing in this shot; an extra layer of roofing can add another 2500 pounds to a roof, it can also hide a leaking roof when water accumulates between the layers of roofing.

Two layers of roofing on this flat roof row house.

Two layers of roofing on this flat roof row house.

Next we install new polyisocyanurate insulation board over the entire roof; this will give a smooth surface to lay our new roofing on and give some great R value to the roof. The insulation will help keep the upper floors a lot cooler in summer and a little warmer in winter. The insulation is fastened with epoxy coated screws and insulation fastening plates; the plates give more surface are to the screw head and securely fasten the insulation to the roof deck.

Iso board insulation being fastened to the roof deck

Iso board insulation being fastened to the roof deck

Now we are laying out the membrane across the roof, the TPO membrane is secured with the same screws and smaller seam fastening plates. Each successive course of TPO membrane overlaps the area where the fasteners hold the membrane in place. We also replace all of the vents on the roof, we never leave anything on the roof that could cause a problem in the future; the vent in the center is a fresh air vent for the attic, the cap and flashing for the vents are installed after the roof deck membrane is installed.

TPO roofing membrane being installed

TPO roofing membrane being installed

The green and black tool is a hot air welder, it is used to safely heat the membrane to bond all of the seams and flashings; the welds are as strong as the material itself and they require no adhesive or maintenance. This shows the flashing for the vent  and the vent cap are installed. The seam in the TPO roof membrane is also welded, the seam is hard to see but the snips (big scissors) are pointing at it.

TPO roof with new vent and flashing

TPO roof with new vent and flashing

The membrane is fastened at the walls with the same seam plates and screws; TPO must be secured with screws and plates at any angle change or transition.

TPO fastened at parapet wall

TPO fasteners at parapet wall with screws and plates

The screws and plates at the wall are covered with another layer of TPO membrane, this flashing covers the parapet dividing wall and waterproofs the perimeter of the roof; the TPO wall flashing is then welded to the roof deck membrane. Compare to the picture above and you’ll notice that no fasteners are visible and the entire detail is crisp and completely waterproof.

TPO wall flashing welded in place

TPO wall flashing welded in place

We had to make small pipe flashing for this plumbing pipe in the corner by the chimney. TPO is a very versatile material, we can weld it an any imaginable shape to waterproof any roof feature.

Small TPO pipe flashing

TPO pipe small pipe flashing

The previous eave detail had water spilling behind the gutter, the misdirected water caused the facia to rot away.  We installed a new gutter and made new longer drip edge to ensure that the rain water moved swiftly from the roof straight into the gutter.

New gutter and drip edge on TPO roof

New gutter and drip edge on TPO roof

To finish the job I made new wall coping to cap the parapet wall; my client chose Almond, the old coping was rusted white. This new coping is fabricated from pre-painted aluminum, the finish will last for at least 30 years and the aluminum will never rust; this reduces maintenance costs and keeps the job looking great.

Flat roof row house wall coping

Flat roof row house wall cap

The front wall coping was fabricated with a small vertical section to keep water from rolling over the face of the house.

Flat roof with new wall coping

Flat roof with new wall coping

All done: I wish the pictures were better but the only way to get a picture of the whole roof at once would be to climb a 30′ tall tree.

Alexandria va row house roof

TPO roof alexandria va

All this roof will ever need is a yearly gutter cleaning and it will last a very long time. Energy Star rated TPO will take a major burden off your air conditioning by reflecting the suns rays in the summer; most of my clients report that they no longer feel the 15 degree rise in temperature as they walk up the stairs in the summer.  I personally work on every TPO job- I weld all the seams and flashings and absolutely ensure that the roof is perfect in every way before we leave.

If you want the highest quality roof at a very reasonable price you can call me anytime on 703-299-8888 or text to 571-830-zero six three four

Thanks for reading,
Tom

This last picture is the front of the house.

new wall coping

new wall coping

The Last Tin Roof

Wednesday, May 2nd, 2012

A few months ago Follansbee Steel www.follansbeesteel.com/about stopped producing what we have come to know as terne metal or tin roofing; the company was founded in the early 1800’s and had changed hands a number of times since then. It doesn’t look like they will begin producing metal anytime soon if ever unless a buyer is found for the plant. It is one of my favorite metals to work with and I truly hope they find a way to get back in business. Terne is a mild steel with a coating of zinc and tin alloy to protect the steel from rust. Once the material is formed and installed it gets painted; as long as the paint is kept up once every ten-fifteen years you are left with a roof that can last a century. Terne is the go-to material for any historical replacement work. Follansbee also made a version with a  stainless steel core material named TCSII; you can read more about it here; http://www.lyonscontracting.com/blog/standing-seam-terne-metal-roof The job below is a house that was a former church; the existing terne metal roof wasn’t installed properly or maintained at all and was leaking. The majority of the roof was around 60 years old and still in really good shape; the only reason the roof needed to be replaced was that there were leaks that had been ignored and had caused the roof decking to rot. You can click on any picture to enlarge: Tear off: The previous contractor installed a ridge vent that was meant for a shingle roof, not a metal roof; this caused leaking along the peak of the roof.

This roof was retrofitted with a vent meant for a shingle roof

Notice how the back side of the panels are rusted most from the top down.

Rusty metal roofing

Removing the old tin roof

To keep the project moving I made the most painstaking parts of the roof in the shop a few days before. The next two pictures are of the skylight and chimney flashings; by making them in the shop we are able to deliver a superior job in less time. I made the skylight flashings to fit the new openings exactly; the chimney flashing was made to match the slope of the roof and the length and width of the chimney. The seams on the flashings are double locked and will not leak. If you are a roofer and would like pre made flashings for your next job just give us a call or send an email to tom@lyonscontracting.com; we ship all over the US.

Skylight flashing kit for standing seam roof

Flashing kit for standing seam roof

Chimney flashing kit for standing seam roof

Flashing for chimney on standing seam roof

Moving right along: the skylight flashings and curbs are set and the new roof panels are being installed to close the roof in. The flashings are made a little bigger than they need to be, this allows us to fold the ends up and double lock them into the field panels. Once double locked the seams are completely watertight and need no caulk or sealant.

Skylight flashings for standing seam metal roof

Skylight flashings set in place

Day 2: This job moved so quickly that I barely had time to take pictures; this was taken at 11am on the morning of day 2 and the roof was already 75% completed. You can see the new wood along the peak of the roof, the ridge vent that was mentioned in first picture really did this roof in; if the leaking was discovered ten years earlier the roof probably could have been saved.

old roofing removed and decking repaired

Old roofing removed and roof decking repaired

Standing seam roof inside corner flashing

Flashing inside corner on standing seam roof

This is the inside corner behind the parapet wall; I have double lock seamed the corner panel to keep this area waterproof. This technique requires no caulk and will not leak.

Inside corner flashing on standing seam roof

The inside corner is very labor intensive

Here is a close up of the same area after paint: its hard to see but every metal element you see here is double locked to its neighbor providing a waterproof joint that needs no caulk or sealant to keep the building dry.

Standing seam inside corner flashing detail

The radius joint is completely watertight

terne metal roof before paint

terne metal roof before paint

Here is the roof nearly finished, the next step is to paint. Terne roofing needs to be painted with http://www.calbarinc.com/cat_product_list10.html it will last and keep the roof looking great. Due to the elements involved in coating the metal not all paints will work on Terne metal.

After paint; just touching up a few spots and final cleanup.

Nearly completed standing seam terne metal roof

Standing seam metal roof skylight flashings

We also installed snow guards to keep sliding snow and ice from damaging the gutter and landscaping below.

snow guards on standing seam metal roof

snow guards on standing seam metal roof

This job turned out perfectly and with regular maintenance will last for the next 80-100 years. The only part that disappoints me is that no one can see it from the street; the parapet wall in front cover all but a tiny sliver of my roof. If you’re looking for a metal roof for your home give me a call and we can discuss the possibilities.

Thanks for reading,

Tom

703-299-8888

Hurricanes and Roofs: Northern Virginia Roofing Service

Saturday, August 27th, 2011

In about two hours from now the first rain and wind from Hurricane Irene will be here in Northern Virginia; its going to make a mess.

If you haven’t done so already you have a little time to make sure your gutters are cleared.

Move your lawn furniture in the garage or stack it tightly together and bind it with a rope, bring in anything that can go flying.

Plants in pots will be safest placed against the wall on the ground. Plastic kids toys can easily go flying and break your windows or your neighbors so get them inside too.

When the storm really gets going some of you are going to have roof leaks. When faced with a stream of water dropping out of the ceiling you must resist the urge to go up on your roof to see why.

Don’t Go Up on Your Roof!!!

Relax, everything can be fixed.

Move everything you can away from the the drip and put out some buckets, pots or plastic sheeting to catch the water. You can come up with new and creative ways to catch the water- remember the Mouse Trap board game? Chances are really good that the power is going out and you wont have anything else to do anyway; so have fun with it. Ok, it’s not going to be fun, it’s going to be a miserable couple days, but my point is that there is nothing worth getting hurt over.

My job as a roofer is dangerous on a good day, a panicked homeowner trying to fix their roof in a gale with plastic from their dry cleaning is a recipe for utter disaster. Let it leak, its not worth getting hurt over. Drywall, paint and plaster are all relatively cheap and can easily be replaced; chances are you always hated the color in the dining room and this will be your chance to repaint and love it.

This will certainly be a tough 24 hours; when Hurricanes pass through they are almost always followed by a few days of beautiful weather. The forecast for Sunday through next week shows clear sunny skies; plenty of time for me to fix your roof.

If you have damage to you roof call 703-299-8888 or

email tom@lyonscontracting.com

or text to 571-830-0634

and I’ll be out ASAP after the storm passes.

Charcoal Timberline shingle roof with standing seam copper porch

Tuesday, April 26th, 2011

There are many houses in Arlington and Alexandria that are virtually identical to this one, most were built  50 to 70 years ago; this house was probably on its third or fourth roof. As you can see, the existing light gray shingles are old and worn and are at the end of their life. The Owner of this house will soon outgrow it, so it was important to install a new roof that will protect the property but will also add some curb appeal when the day comes to sell it and move on.

Click on any picture to enlarge:

Shingle roof in need of replacement

Here you can see the pitted and cracked shingles from the side porch.

deteriorated roof shingles

First: Off with the old roof; once the old shingles are removed we inspect the roof deck for rotted or split boards.  Generally these houses are really solid, most of them have old growth 1×6 pine or sometime oak roof decks; the density of the boards resists rot even when the roof is neglected for years. This house needed a few deck boards replaced because of cracking and a little warping; so far these boards have had at least 18,000 roofing nails driven in and pulled out of them and they look like they can take 18,000 more.

old roof removed

When replacing a roof we have to act as if it’s going to rain any minute-even with bright blue skies, we work quickly to cover the house from rain. That’s why we focused on the main house roof first before working on the lower porch roofs.

new Charcoal Timberline shingle roof

The main house is covered first

Once the main house was waterproof I started on the lower porch, to add some curb appeal the Owner opted for a standing seam copper roof on the small front porch. When installing an accent roof like this symmetry and scale are of the utmost importance. I made these 16 oz copper panels in the shop, they divide the roof into five equal segments; if you look around you’ll see metal roofs that were installed from one end of the house to the other, without evenly dividing the roof you wind up with a full size panel on the left and a little skinny panel on the right. Asymmetrical layout can look ridiculous or it can be just a little off , bothering anyone looking at it-even if they don’t know why.

To keep the roof as compact and graceful as possible I turned the standing seam panels up the wall in one continuous seam, the technique takes time and practice but it looks perfect. The panel is never cut into, I fold pleats into the copper and then double lock the seams for a completely waterproof joint that requires no sealant or solder; its taken years to perfect this technique and no I won’t show you how to do it.

wall detail standing seam copper roof

Double folded upstand in standing seam copper roof

At the end of one very long day we have a finished beautiful roof.

charcoal Timberline shingle with copper flashing and standing seam copper roof

Charcoal Timberline shingles with a new standing seam copper roof

standing seam copper roof and shingle roof

Timberline Charcoal with Standing seam copper roof front porch

If you have a house that needs a new roof or a boost in curb appeal give me a call; I’m sure we can figure something out.

PS: Check out Thumbtack, you can find all sorts of businesses there. You can read reviews and find just what you are looking for:
Roof repair and replacement

Thanks for reading,

Tom

703-299-8888

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Shingle roof repair or replacement? What’s best?

Wednesday, March 9th, 2011

This roof took a beating in high winds. When looking over the necessary repairs it became obvious that replacing the missing and damaged shingles would make the roof look terrible. The roof as you see it below is around 15 years old, and like most things left outside for 15 years, it has a good amount of algae and dirt accumulated on it. Installing new, clean shingles into a dirty roof would look terrible.

Click on any picture to enlarge:

wind damaged shingle roof

Wind damaged shingle roof

The homeowner decided she didn’t want to see the front of her house looking even worse than it does with the missing shingles. The one new shingle from a previous repair (you can see it above the chimney) is glaringly obvious, based upon the age and probable plummet in curb appeal, my client decided to replace the roof.

repaired roof with one new shingle

Rear roof with one new shingle

Step one: Tear off. After the old shingles were removed we replaced some rotted and cracked pieces of roof decking.

shingle roof tear off

old shingles removed and rotted decking being replaced

Step two: We installed new drip edge and waterproof underlayment.

shingle roof underlayment

installing waterproof underlayment

Step three: We install new GAF Timberline shingles in Pewter Gray. We also installed new copper flashings on the chimney, new pipe collars on the plumbing vents, a new ridge vent and ridge caps. We also reset the satellite dish, cleaned and re nailed the gutters and flushed out the downspouts.

pewter gray shingle roof

TImberline Pewter Gray shingle roof

Step four: Final clean up, we sweep the yard, the flower beds and the driveway with a magnetic nail bar (yellow handled bar) to pick up any bits of metal left behind. My goal is to leave nothing but a beautiful new roof behind.

GAF Timberline Pewter Gray

GAF Timberline Pewter Gray shingle roof

There are about 165 more steps than what I’ve shown you here; but I’ve found that most homeowners don’t want to read about psi settings on the compressor or flashing techniques. However, if you want to hire a roofer who cares about compressor settings, european flashing techniques and making your house beautiful then you should call me; I promise I won’t bore you with all the details (unless you want me to).

Thanks for reading,

Tom

703-299-8888

From metal to membrane- low slope roof replacement

Monday, March 7th, 2011

This is standing seam tin roof, probably around 40 years old.  During high winds the eave edge of the roof was peeled back and flipped over on itself; the owner did his best to push it back and laid bricks across it to hold it down. When the panels flipped over it split the metal along the seams, there was really no repair option, the roof needed to be replaced.

The majority of the roof is a charcoal asphalt shingle, this area was the only one with metal. This portion of the roof has a very low slope, too low to replace the metal roof with shingles. This area is also invisible from the ground so there really wasn’t any reason to install another metal roof. My client chose TPO membrane, TPO is a bright white material that will perform perfectly in this application.

The pictures below will take you step by step through the job, click on any to enlarge.

wind damaged metal roof

We removed all of the old metal roofing and found that the roof decking was all in great shape. The panels you see being laid out is 1″ thick polyisocyanurate rigid insulation board; it has two functions, first it protects the roofing membrane from the rough bumpy roof deck and it also provides good R-value.

polyisocyanurate insulation board

We fastened the insulation board with plates and screws, the round silver plates act almost like washers, giving more surface area for the center screw to clamp the insulation tightly to the roof.

fastening iso board

insulation being fastened to the roof deck

TPO membrane comes in a variety of widths to suit most common applications. To keep seams to a minimum we chose a 10′ x 100′ roll of TPO; it is secured to the roof with screw and seam plates; these are smaller than the insulation plates but perform the exact same function.

TPO roofing

TPO membrane being fastened to the roof

The second course of TPO is installed  and the overlap is welded with a hot air welder; once welded the seam is as strong as the field of the membrane. This seam requires no glue, no caulk or sealant and no maintenance.

single seam in TPO roof

The one and only seam in the roof

The edges of the roof are secured with drip edge, it’s an L shaped piece of painted aluminum that waterproofs the roof edge and secures the membrane at the perimeter. You can also see a TPO pipe flashing installed and welded to the membrane.

Drip edge and TPO pipe flashing

TPO pipe boot and drip edge

After the drip edge is installed we cover the fasteners with white TPO cover flashing. This entire roof system is designed to overlap and enclose all exposed fasteners, this will make a roof virtually maintenance free.

We use matching shingle ridge caps at the peak of the roof, this will look perfect from the street.

All done; this roof will provide good service for a least 20 years with minimal maintenance from the owner. The bright white membrane surface and insulation board will also keep the upper floor cooler in the summer and a little bit warmer in the winter.

TPO roof

TPO roof

completed TPO roof

Historic Restoration

Friday, January 14th, 2011

This was one of my favorite projects, the house is around 115 years old  and is on the National Historic Register. Although beautiful on the inside; the exterior, specifically the roof, had been neglected. 90% of the roof is completely out of sight so it was easy for deterioration to get out of control. The client called with a small leak in the front part of the house.

Before: you can see the upper flat roof is covered in blisters and various peeling coatings.

The front has a small mansard  (learn more: François Mansart 1598–1666) which is a steeply sloped, almost wall like roof. This small roof section has three round louvered  vents made from tin set into asphalt shingles, the vents had missing and rusted through areas and were contributing to the leaks. The vents were probably original to the house but the asphalt shingles were probably installed 15 years ago when the original slate roof developed leaks.

Missing pieces had left the roof open to driving rain:

Since the house is registered all architectural elements need to be replaced exactly or with period specific materials. If you can see it from the street it has to look like a snapshot in time. The asphalt roof can be easily replaced with slate but the dormer vents were more of a challenge.

We removed one vent to bring back to the shop for precise measurement; of course we closed the hole in the roof.

After 3 months we had three new copper reproductions, these are identical in every way down to 1/16th of an inch to the originals. Since these are made from 16oz and 20oz copper they wont need paint and they’ll never rust.

round louver vent

Now the easy part: We replaced the old black flat roof with new White TPO over dense insulation board. This roof will make the upper floors of the house much more comfortable in the summer by reflecting most of the sun.

The mansard was covered with small 12×6 Buckingham slates; these slates will easily last 100+ years. Once the copper vents were set in place the whole job really came together. Eventually the copper louvers will turn to a bronze color, 10-15 years from now they will start to develop a green patina. In 100 years the roof will be replaced again, I hope the next roofer enjoys the job as much as I did.

You can click on any picture to enlarge it.

Thanks for reading,

Tom

703-299-8888

Skylight Repair

Thursday, January 13th, 2011

Skylights are perfect for adding height to a ceiling; they can make a small cramped room seem 10′ larger and 100 times more inviting. However, skylights are one of the most commonly mistreated items on the roof.

The picture below shows how a remodeling contractor installed a new skylight; instead of using proper and time proven techniques he smeared tar wherever he could. His work lasted about six months before the first leak occurred.

skylight repair

After; I repaired the skylight with new aluminum flashings and replaced all of the tar contaminated shingles. The roof looks better, the skylight doesn’t leak and my metal flashings will keep on doing their job for as long as the roof shingles will last.

skylight flashing repair

Flashing and waterproofing skylights isn’t difficult if you have the skill and the tools, I’ve installed at least 600 skylights in the past 14 years; none have leaked yet. Avoid anyone who says they can stop your leak with caulk or roof cement; it won’t last.

If your skylight is leaking give us a call

Thanks for reading

703-299-8888

Wind damaged roofs

Thursday, December 30th, 2010

Perhaps you’ve just returned from your holiday to find some roof shingles in your yard; they might be from your roof or they could be from a house on another block.

Northern Virginia has had some incredibly high winds over the past week, some in excess of 80 mph. The same winds that knock down trees and power lines can send a few of your roof shingles sailing away as well; don’t panic its usually an easy fix.

If you find a few shingle tabs in your yard step back a bit and look at the color; does it match your roof ? Look up at the roof, especially at the ridge line; see any bumps that weren’t there before?  Ridge vents and furnace flues can sometimes get loose in high winds, they should all look straight.

This furnace flue got pushed over in the wind; you can see how the corner of the flashing was pulled up.

Wind damaged shingles Wind reaches its highest speed at the edges of a solid object (like an airplane wing); the most common place for shingles to be damaged is at the ridge/peak of the roof.

missing shingles

Sometimes the missing shingles can be hard to see.

creased shingle tab

This shingle tab bent back and over in the wind; asphalt shingles aren’t flexible, they only bend back once, the second time a shingle bends back it cracks off and flies away.

If you suspect that your roof has taken a beating in the winds you can call us anytime, we will go up  and inspect for damage. We will take pictures of the damage (if any) and let you know the level of urgency for any repairs. Call us now 703-299-8888.

Thanks,

Tom